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Applying polyurethane can be challenging, especially when working on large surfaces or intricate projects. Using the best sprayer for polyurethane ensures a smooth, even finish while saving time and effort. Whether you're a professional woodworker or a DIY enthusiast, choosing the right sprayer is crucial for achieving professional-quality results. This guide explores the top polyurethane sprayers available, focusing on their features, performance, and suitability for different applications. From HVLP systems to airless sprayers, we'll help you find the perfect tool for your polyurethane projects. Best Sprayers for Polyurethane Application 1. Fuji 2203 Semi-PRO 2 HVLP Spray System The Fuji 2203 Semi-PRO 2 is a professional-grade HVLP spray system ideal for polyurethane application. Its turbine-powered design delivers 1400 watts of power, providing excellent atomization for smooth finishes. The system comes with a non-bleed spray gun featuring a 1.3mm fluid tip, perfect for water-based polyurethanes. Key features include a 25-foot hose for extended reach, adjustable fan control, and a lightweight design (only 24 lbs). The sprayer handles viscosities up to 30 seconds in a #2 Zahn cup, making it suitable for most polyurethane products. Users report achieving glass-smooth finishes on furniture and cabinets with minimal overspray. The system's quiet operation (68 dB) and portability make it a favorite among professional finishers. 2. Graco Magnum X5 Airless Paint Sprayer The Graco Magnum X5 is a versatile airless sprayer that handles polyurethane exceptionally well. Its 0.5 horsepower motor delivers 3000 PSI, capable of spraying unthinned polyurethane with ease. The sprayer features a reversible tip to prevent clogging and a durable metal spray gun. With a 1/4 horsepower pump and 25-foot hose, this sprayer is perfect for large projects like floors or decks. It can spray up to 1 gallon per minute, covering large areas quickly. The built-in pressure control allows for fine-tuning the spray pattern. Contractors praise its ability to handle thick materials without thinning and its consistent performance on large surfaces. The sprayer comes with a 515 tip (0.015" orifice) that works well for polyurethane applications. 3. Wagner Control Pro 130 HVLP Sprayer The Wagner Control Pro 130 is an affordable HVLP sprayer that performs well with polyurethane. Its turbine generates sufficient airflow (5.5 PSI) to atomize water-based polyurethanes effectively. The sprayer features adjustable fluid flow and pattern controls for customized application. This unit comes with a 1.5-quart cup and a 20-foot power cord, making it suitable for small to medium projects. The spray gun has a 1.5mm fluid tip that handles most polyurethane products without thinning. DIYers appreciate its ease of use and consistent results on furniture and trim work. While not as powerful as professional systems, it delivers excellent results for its price point. 4. Earlex HV5500 HVLP Spray Station The Earlex HV5500 is a compact HVLP system designed for fine finishing work with polyurethane. Its 650-watt motor provides enough power for excellent atomization while maintaining portability (only 15 lbs). The spray gun features a 1.5mm nozzle that works well with both water-based and oil-based polyurethanes. This system includes a 2-quart pressure cup and 8-foot hose, making it ideal for furniture and cabinet work. The adjustable air cap allows for pattern control from 2" to 10" wide. Woodworkers report achieving professional-quality finishes with minimal orange peel effect. The system's quiet operation and ease of cleaning are particularly praised by users. 5. Titan ControlMax 1700 Pro Airless Sprayer The Titan ControlMax 1700 Pro is a high-performance airless sprayer that excels with polyurethane coatings. Its 0.75 horsepower motor delivers up to 3000 PSI, capable of spraying unthinned polyurethane smoothly. The sprayer features a durable piston pump and SmartControl technology for consistent pressure. With a maximum flow rate of 0.57 GPM, this sprayer handles large projects efficiently. It comes with a 515 reversible tip (0.015" orifice) that provides excellent results with polyurethane. Professional painters appreciate its ability to maintain consistent pressure and its durability under heavy use. The sprayer's lightweight design (28 lbs) and portability make it suitable for both shop and jobsite use. 6. HomeRight C800971 Finish Max Fine Finish Sprayer The HomeRight Finish Max is an entry-level HVLP sprayer that performs surprisingly well with polyurethane. Its compact design and simple operation make it ideal for DIYers. The sprayer features a 1.0mm fluid tip that works well with thinned polyurethane. This unit has a 27-ounce cup capacity and adjustable flow control. While not as powerful as professional systems, it provides decent atomization for small projects like furniture or trim work. Hobbyists appreciate its affordability and ease of use for occasional projects. The sprayer works best with water-based polyurethane thinned to the proper consistency. 7. Graco Ultra Max II 490 PC Airless Sprayer The Graco Ultra Max II 490 PC is a professional-grade airless sprayer perfect for large polyurethane projects. Its 0.9 horsepower motor delivers up to 3300 PSI, capable of spraying unthinned polyurethane with excellent results. The sprayer features a durable piston pump and pressure control for consistent performance. With a maximum flow rate of 0.9 GPM, this sprayer can handle extensive flooring or decking projects efficiently. It comes with a 515 tip (0.015" orifice) that provides a smooth finish with polyurethane. Contractors praise its reliability and ability to maintain consistent pressure throughout large jobs. The sprayer's durable construction makes it suitable for professional use. 8. Astro Pneumatic 4008 EVO HVLP Spray Gun The Astro Pneumatic 4008 EVO is a high-quality HVLP spray gun that works well with polyurethane when paired with a suitable compressor. Its lightweight aluminum construction and ergonomic design make it comfortable for extended use. The gun features a 1.3mm fluid tip that handles most polyurethane products well. This spray gun operates at 29 PSI inlet pressure and has adjustable fluid and air controls. The 600cc cup capacity is sufficient for medium-sized projects. Professional finishers appreciate its fine atomization and consistent spray pattern. The gun works particularly well for furniture and cabinet finishing when precise control is needed. 9. Wagner Flexio 590 Handheld HVLP Sprayer The Wagner Flexio 590 is a versatile handheld HVLP sprayer that works well with polyurethane for small to medium projects. Its turbine provides sufficient power for good atomization, and the adjustable settings allow for control over the spray pattern. This unit features a 1.5-quart container and comes with two nozzles (iSpray for larger areas and Detail Finish for precise work). The sprayer is lightweight and easy to maneuver, making it ideal for DIY projects. Users report good results with water-based polyurethane, especially on furniture and trim work. While not as refined as professional systems, it offers excellent value for occasional use. 10. Graco TC Pro Cordless Airless Handheld Sprayer The Graco TC Pro is a cordless airless sprayer that provides excellent portability for polyurethane application. Its lithium-ion battery delivers consistent pressure (up to 3000 PSI) for about 1 hour of continuous spraying. The sprayer handles unthinned polyurethane with ease. This unit features a 1-quart cup and comes with a 515 tip (0.015" orifice) that works well for polyurethane. The lightweight design (7.5 lbs) and cordless operation make it perfect for small jobs and touch-ups. Professionals appreciate its convenience for small projects and its ability to deliver professional-quality results without being tethered to a power source. Buyer Tips Guide for the Best Sprayer for Polyurethane Choosing the right sprayer for polyurethane application requires careful consideration of several factors. Here are seven essential buyer tips to help you select the perfect sprayer for your needs: 1. Understand the Different Sprayer Types There are three main types of sprayers for polyurethane: HVLP (High Volume Low Pressure), airless, and compressed air sprayers. HVLP systems are ideal for fine finishing work, airless sprayers excel at covering large areas quickly, and compressed air sprayers offer professional-level control. Choose the type that best matches your project requirements. 2. Consider Viscosity Requirements Polyurethane comes in different viscosities, and not all sprayers can handle thick formulations without thinning. Check the sprayer's specifications for maximum viscosity (often measured in Zahn cup seconds). Airless sprayers typically handle thicker materials better than HVLP systems. 3. Evaluate Project Size The size of your project should influence your sprayer choice. For large surfaces like floors or decks, an airless sprayer with high output is ideal. For smaller projects like furniture or cabinets, an HVLP system provides better control and finish quality. 4. Check Power Source Requirements Sprayers can be electric, battery-powered, or require an air compressor. Consider your workspace and power availability. Corded electric models provide consistent power but limit mobility, while battery-powered units offer portability but have limited run time. 5. Look for Adjustable Controls Quality sprayers offer adjustable controls for fluid flow, air pressure, and spray pattern. These features allow you to fine-tune the application for different polyurethane formulations and project requirements. More control options typically result in better finishes. 6. Consider Ease of Cleaning Polyurethane dries quickly and can clog sprayers if not cleaned promptly. Look for sprayers with easy disassembly and cleaning features. Some high-end models have self-cleaning mechanisms or parts that are dishwasher safe. 7. Read User Reviews Before purchasing, read reviews from other users who have sprayed polyurethane with the model you're considering. Pay attention to comments about consistency, overspray, and finish quality. Real-world experiences can reveal important details not mentioned in product specifications. By following these tips, you can select a sprayer that will deliver professional-quality polyurethane finishes while matching your specific needs and budget. Conclusion In conclusion, selecting the best sprayer for polyurethane depends on your specific needs and project requirements. For professional furniture finishing, the Fuji 2203 Semi-PRO 2 HVLP system delivers exceptional results. For large-scale projects, the Graco Magnum X5 or Titan ControlMax 1700 Pro airless sprayers provide excellent coverage and performance. By choosing the right sprayer and following proper application techniques, you can achieve smooth, durable polyurethane finishes that enhance and protect your woodworking projects.

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